PCB Prototyping & Quick Samples

24‑hour expedited prototyping to small‑batch production, fast and reliable.

PCB Prototyping & Quick Samples

From file to board in days

Our prototyping service turns your design into a physical board quickly - supporting 1-40 layer rigid, flex, and rigid-flex builds with full AOI and electrical test. It is the fastest way to prove a layout, validate a footprint, or unblock a firmware team waiting on hardware.

Prototype capabilities

  • 24-hour expedited options for simple boards, standard lead times for complex stacks
  • Rigid, flex, and rigid-flex; lead-free and RoHS-compliant processes
  • Impedance control, controlled dielectric, and tight tolerances available
  • Electrical test and AOI on every board so prototypes arrive verified, not guessed

From prototype to production

Because we also run PCBA assembly and rigid-flex and HDI, the same design can move straight into build without re-qualifying a new supplier. Many industrial and IoT programs start here.

Why teams choose Donlly

  • DFM feedback with the first sample, not after three failed spins
  • One record that travels from sample to volume for clean traceability

Send the Gerber and we will quote a prototype the same day.

Built for fast iteration

Hardware development moves in loops, and our prototyping service is tuned for that rhythm: small batches, quick turns, and DFM notes you can act on the same day. We accept standard Gerber, ODB++, and fabrication drawings, and we flag clearances, annular rings, and impedance mismatches before any material is cut. When the design is locked, the same file flows straight into assembly or rigid-flex production without rework or re-qualification. Many customer programs start with a handful of samples and scale on the same records, which keeps the prototype-to-volume path short, auditable, and free of surprises. If you are unsure about file readiness, send what you have and we will sanity-check it before quoting, and our turnaround is honest - we quote the real lead time, not a teaser, so your plan is built on facts. That is how a prototype becomes a product without drama.

Frequently Asked Questions

What files do I need to provide for a quote?
Send your Gerber files (RS-274X), NC drill file, BOM and a fabrication/assembly drawing. A complete package means a faster and more accurate quote.
What are your typical lead times?
Bare-board prototypes are typically 24–72 hours; with assembly about 5–7 days, depending on layer count and process. Mass production is quoted per order.
Which quality standards and certifications do you hold?
Our facility is ISO 9001 certified and we build to IPC Class 2/3 with full AOI, X-Ray and functional testing on every batch.
Do you support low-volume and high-mix orders?
Yes. We handle single-piece prototypes through volume production with flexible MOQ and full component sourcing.