Mass Production & Volume PCB Assembly

What mass production really buys you

Mass production is not just "more of the prototype." It is a locked, repeatable process where the board you approved is the board you receive on lot 10,000. Donlly scales PCBA assembly from pilot to high volume with the same inspection plan, documentation and traceability on every lot — which is exactly what makes audits and repeat orders straightforward.

Scale and consistency

• Flexible volume from pilot runs to hundreds of thousands of units
• Locked process: same stencil, reflow profile, test plan and acceptance class every lot
• IPC Class 2/3, with PPAP and ISO documentation structured around your program
• Full lot traceability, COC and test reports shipped with every order
• Mirror stock of critical components to absorb demand spikes

Quality that holds at volume

Defects multiply with volume, so we front-load control: SPC on key parameters, AOI and X-Ray on BGA/BTC, ICT and functional test (FCT) matched to your reliability expectations. A scale-up is never a re-qualification — the process, inspection plan and paperwork stay identical.

Logistics and supply chain

We manage a vetted supply chain with dual-source options for long-lead parts, and our logistics group handles global delivery to your dock, warehouse or contract manufacturer. Pair it with component sourcing so procurement and assembly scale together.

From prototype to volume

Validate with PCB prototyping, run a pilot, then ramp to mass production with a qualified stack and locked test plan.